Product description

ControlCare Field-based Control System (FCS) is a combination of software and hardware components based on open standards, the purpose of which is to connect Endress+Hauser devices to process control, operating and maintenance systems. It can be used to visualize, monitor and control production processes.

 

ControlCare Application Designer is a software for network engineering, control strategy configuration using function blocks and hybrid control programming.

Features at a glance

  • Network engineering and control strategy configuration
  • Field Controller and device set-up
  • PROFIBUS® master configuration
  • IEC 61131-1 engineering tool
  • Device and application templates
  • Device exchange support (manufacturer, device type and revision)

Field of application

ControlCare Application Designer allows the engineering, configuring, commissioning and set-up of a ControlCare field-based control system comprising SFC162 FOUNDATION fieldbus™ and/or SFC173 PROFIBUS® Field Controller together with the associated field instrumentation. It allows control strategies to be created for FOUNDATION fieldbus™ and PROFIBUS® I/O applications using FOUNDATION fieldbus™ function blocks and the programming of hybrid function blocks with IEC 61131-3 programming languages. A project comprises three main components:

  • The physical project, or fieldbus view, which maps the "hardware" used in the project, e.g. host computer, Field Controller, local or remote I/O, measuring instruments and actuators. For ease of handling, the fieldbus network expands into a HSE network and one or more Fieldbus and/or Profibus networks.
  • The logical project or plant view, which is structured according to the ISA S88 model and devides the plant into areas, process cells and control modules (loops). For ease of handling, the plant network expands into one or more process cells, each with one or more control modules.
  • The control strategy, which contains the function blocks and links required to perform the desired control function. Each control module has its own control strategy, which is programmed in its own window.
  • The complete project is contained within a single navigation tree, which is always the starting point when a project is opened or created.

Engineering

A project can be engineered from different starting points. For example, it is possible to engineer the physical project first, creating fieldbus segments, devices and function blocks, then to attach the function blocks to the logical project in the control strategy window. Alternatively, the logical project including the control strategy can be created first: the physical project is then created and the function blocks (previously created in the logical part) are attached afterwards to the Field Controller and field devices.

Download

When complete, the entire project is downloaded to the Field Controller SFC162 or SFC173. At this stage the virtual devices in the offline project are connected to their real counterparts in the plant, and the application is started up. Application Designer can now be used to optimise the project on-line or to intervene in the process, e.g. by changing setpoints and other parameters.

User interface

ControlCare Application Designer uses the latest Windows technology to provide simple operation of the software. In many cases, functions can be called by menu, context menu (right-click on a program object), double-clicks or a button on the toolbar. ControlCare Application Designer includes a complete tool for drawing control strategies.

Application Designer workspace

ControlCare Application Designer allows the engineering, configuring, commissioning and set-up of a ControlCare field-based control system comprising SFC162 FOUNDATION fieldbus™ and/or SFC173 PROFIBUS® Field Controller together with the associated field instrumentation.

 

When you work with the program you will be concerned with six basic elements:

  • The menu bar, in which the main menus are called, and which may change according to the window you are working in.
  • The toolbar, which may change according to the window you are working in.
  • The project window or view, which shows the entire topology of the project.
  • The process cell window or plant view, which shows the logical project.
  • The fieldbus window or view, which shows the physical project. Separate windows open for the HSE network and the each Fieldbus (PROFIBUS® DP and/or FOUNDATION fieldbus™ H1).
  • The control module/strategy window or view, which allows you to build a control strategy by creating and linking function blocks.

 

In addition, auxilary windows, e.g. live lists, appear when the appropriate function is invoked. ControlCare Application Designer also uses context menus, which offer the functions relevant for the object currently selected only.

 

Enlarge picture

 

Application Designer workspace showing Project, Fieldbus network, Process Cell and Control Module windows.

 

More information about Application Designer workspace...

ControlCare Application Designer runs on different Microsoft® Windows® operating systems:

  • You need to have administrator rights for the installation.
  • Application Designer Suite operates with a license protection key. Any licence keys already used on your computer should be unplugged before the software is installed.
  • Download and Online operation procedures require an Ethernet connection between your computer and the Field Controller SFC162 and/or SFC173.

System requirements (minimum)

ControlCare Field-based Control System

System requirements (minimum)

 

ControlCare release 2.05.xx

Operating systems

  • Microsoft® Windows 2000® with SP4
  • Microsoft® Windows XP®  with SP1, SP2 or SP3
  • Microsoft® Windows® Server 2003
    Second Edition SP1 and R2
  • Microsoft® Windows® Vista Home Premium, Business,
    Enterprise and Ultimate
  • Microsoft® Windows® Server 2008 Standard Edition
  • Microsoft® Windows® 7 Professional

See Setup program and/or manufacturers instructions for tested service packs 

 

Hardware (recommended)

Processor Type

Pentium 500 MHz processor

Main Memory (RAM)

256 MB RAM

Disk space for full installation

310 MB on the installation directory

350 MB on the system drive

115 MB temporarily in the TEMP folder

Display

1280 x 1024, 64k colors

Revision history

ControlCare Field-based Control System

Manufacturer Information for users regarding software updates (following the NAMUR recommendation 53)

 

ControlCare release 2.05.xx

 Component  Description  Manufacturer Information
Software

ControlCare Field-based Control System

ControlCare Application Designer Suite - SFE120

New software version : ControlCare FCS 2.05.01

MI00084S/04/en/01.11

 

ControlCare Field-based Control System

ControlCare - Field Control (OPC) Server SFE240

New software version : ControlCare FCS 2.05.01

MI00085S/04/en/01.11

Field Controller

ControlCare Field-based Control System

ControlCare - Field Controller SFC162

New software version : SFC162-V1.05.01

MI00086S/04/en/01.11

 

 

ControlCare Field-based Control System

ControlCare - Field Controller SFC173

New software version : SFC173-V1.05.00

MI00087S/04/en/01.10

Product / Software Version

Details of product/software version and the individual components of Application Designer Suite can be seen

in the About ControlCare dialog included on the ControlCare CD-ROM.

ControlCare documents

The table below indicates the documents, containing safety relevant information, installation, commissioning and operating instructions for the equipment and software associated with ControlCare Field-based Control System (FCS).

 

Install ControlCare Application Designer and the associated programs and manuals in accordance with the instructions.

 

All documentation available at the time of release is included on the ControlCare CD-ROM.

The ControlCare documents can also be obtained from the Endress+Hauser Download Area.

 Component  Description  Operating manual
System

ControlCare System Overview

BA016S/04/en/06.10

 

ControlCare System Specifications

BA040S/04/en/06.10

Software

Application Designer Overview

BA017S/04/en/06.10

 

Application DesignerI/O Mapping Tool Tutorial

BA032S/04/en/06.10

 

Application Designer: FF Tutorial

BA019S/04/en/06.10

 

Application Designer: PROFIBUS Tutorial

BA036S/04/en/06.10

 

Application Designer: MODBUS Tutorial

BA037S/04/en/06.10

 

Application Designer: IEC 61131 Tutorial
Ladder Logic Tutorial

BA038S/04/en/06.10

  Application Designer: IEC 61131 Tutorial
Structured Text Tutorial

BA056S/04/en/06.10

 

Field Control (OPC) Servers

BA018S/04/en/06.10

Field Controller

Hardware Installation Guide

BA021S/04/en/06.10

 

Commissioning and Configuration

BA035S/04/en/06.10

 

Field Controller SFC162 Visitor

FieldCare access to FOUNDATION Fieldbus systems

BA069S/04/en/06.10

Function Blocks

Function Block Manual 

BA022S/04/en/06.10

Set-Up

Getting Started

BA020S/04/a2/06.10

General

FOUNDATION Fieldbus Guidelines

BA013S/04/en/03.00

 

PROFIBUS Guidelines

BA034S/04/EN/07.04