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Single-use buffer preparation

Explore measurement points and instrument selection across the single-use buffer preparation process

M F D T F D T F T A Cond AX A pH K - Pufferherstellung (Single-use) Komponente A WFI Komponente B K - Single-use buffer preparation Component A WFI Component B
Component A Feed
Component B Feed
WFI Feed
Buffer Temperature Measurement
Buffer Conductivite Measurement
Raman Analyzer
Buffer pH Measurement
Flow measurement in: Component A Feed

Endress+Hauser offers a suite of analytical instruments ideal for this stage.

General Requirements:

  • High reproducibility over a large flow range
  • Suitable for measuring WFI (water for injection)
  • Measure changing fluids w/o readjustment
  • Real time density measurement with high accuracy

Technical requirements:

  • Measuring task: Liquids
  • Process temperature: max 40°C (104°F)
  • Density: 0.9 to 1.5 g/cm³
Flow measurement in: Component B Feed

Endress+Hauser offers a suite of analytical instruments ideal for this stage.

General Requirements:

  • High reproducibility over a large flow range
  • Suitable for measuring WFI (water for injection)
  • Measure changing fluids w/o readjustment
  • Real time density measurement with high accuracy

Technical requirements:

  • Measuring task: Liquids
  • Process temperature: max 40°C (104°F)
  • Density: 0.9 to 1.5 g/cm³
measurement in: WFI Feed

Endress+Hauser offers a suite of analytical instruments ideal for this stage.

General Requirements:

  • High reproducibility over a large flow range
  • Suitable for measuring WFI (water for injection)

Technical requirements:

  • Measuring task: Liquids
  • Process temperature: max 40°C (104°F)
  • Density: 0.9 to 1.5 g/cm³
Temperature measurement in: Buffer Temperature Measurement

Endress+Hauser offers a suite of analytical instruments ideal for this stage.

Alternatives:

General Requirements:

  • High accuracy
  • Wide measurement range
  • Fast response time

Technical requirements:

  • Measuring task: Thermometer
  • Process temperature: max 40°C (104°F)
  • Density: 0.9 to 1.5 g/cm³
Analysis measurement in: Buffer Conductivite Measurement

Endress+Hauser offers a suite of analytical instruments ideal for this stage.

General Requirements:

  • High accuracy
  • Wide measurement range
  • Fast response time

Technical requirements:

  • Measuring task: Conductivity
  • Process temperature: max 40°C (104°F)
  • Density: 0.9 to 1.5 g/cm³
Analysis measurement in: Raman Analyzer

Endress+Hauser offers a suite of analytical instruments ideal for this stage.

General Requirements:

  • Multiparameter measurement
  • Non-destructive
  • Rapid quality evaluation

Technical requirements:

measurement in: Buffer pH Measurement

Endress+Hauser offers a suite of analytical instruments ideal for this stage.

Alternatives:

General Requirements:

  • High accuracy
  • Easy and accurate calibration

Technical requirements:

  • Measuring task: pH
  • Process temperature: max 40°C (104°F)
  • Density: 0.9 to 1.5 g/cm³
single-use flow meter promass u 500 ©Endress+Hauser

Key instrumentation challenges in single-use buffer preparation

Buffer preparation is not usually limited by mixing technology, but rather by the ability to reliably prove that pH, conductivity, volume and homogeneity are correct before the buffer is released for use. From an instrumentation perspective, the biggest challenge is maintaining confidence in these measurements inside a disposable process train.

  • Trustworthy pH measurement: Disposable pH sensors may have limited calibration options and can exhibit drift compared to traditional reusable probes.
  • Reliable conductivity measurement: Conductivity is often the primary indicator of salt concentration and buffer composition, but measurement accuracy must be maintained across varying operating conditions.
  • Proving mixing homogeneity: A single measurement point may not represent the entire bag volume.
  • Accurate volume/mass measurement: Flexible bags do not provide reliable level measurement because their shape changes during filling and emptying.
  • Maintaining data integrity in GMP environments: Disposable instrumentation must still deliver GMP-compliant records and integrate with plant automation systems.
Buffer preparation portfolio highlights

Explore our innovations for your single-use buffer preparation process

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